SERVICES & CAPABILITIES

Electro-Parts manages the entire product lifecycle in-house, from mechanical and electronic design to validation, production, and quality control.

Our integrated structure ensures technical consistency, faster development cycles, and full control over performance and reliability at every stage.

Research & Development

One of the main strengths of Electro-Parts is its internal engineering structure.

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electromechanical performances

Mechanical R&D

The Technical Department is equipped with all the necessary tools to fully develop and customize products.


Based on the customer’s request, Electro-Parts can provide initial simulations (ANSYS FEM), CAD design, from prototyping to mass production.

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Electronic R&D

The Electronic Department leads the development of electronic boards to drive DC and BLDC motors. 

The products will interface Customers’ drivers and control units. 

Following the customer specific requests the team is involved in the design of validation and testing equipment, EOL testing.

Main activities performed, ECU for automotive applications:

  • electronic hardware schematic definition
  • PCBA layout design
  • motor control SW development
  • LIN SW application

Examples of products with electronic boards developed internally

Blower for air conditioning system

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Actuator for gear shifting on e-axle

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Internal Prototype Workshop

Electro-Parts operates a fully equipped internal prototype workshop, allowing the production of functional motor components prior to serial tooling and mass production.

 

This capability supports early testing, performance validation, and joint technical review with customers.

 

By managing prototype development internally, we accelerate project timelines and ensure a smooth transition to industrial production.

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Validation & Testing Laboratory

Electro-Parts provides comprehensive in-house testing capabilities to support product development from initial design through validation and serial production.

Our facilities include:

  • 7 Climatic chambers
  • Thermal shock
  • Vibration shaker system
  • semi anechoic chamber
  • Salt spray testing
  • Waterproof testing
  • Acoustic and NVH characterization system
  • Electro mechanical performance bench, including a dedicated brake bench for brushless motors
  • EMC chamber
  • Electrical and mechanical performance analysis (load/no load, stall torque, life cycle simulation, thermal stabilization)

Testing activities are performed on prototypes, pre-series samples, and serial production units according to customer specifications. These capabilities allow us to shorten development cycles and fully support PPAP and serial production.

Particular attention is dedicated to acoustic and NVH performance, especially in applications where noise is a critical parameter. We invest significant engineering resources in the analysis, measurement, and optimization of motor acoustics. In electric vehicles, where auxiliary components are highly perceptible, acoustic performance becomes a key quality factor. For this reason, we conduct detailed testing and fine-tuning activities to ensure optimal noise behavior under real operating conditions.

Our validation process may also include system-level testing to assess motor integration within the final application and verify overall acoustic performance.

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Injection Moulding Department

Electro-Parts operates an internal injection molding department supporting the production of critical plastic components for electric motors and gearmotors.

We are continuously investing in automation to increase efficiency and process stability.

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30+ mln/year injected parts

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Mass Production

Our production is supported by highly automated manufacturing lines designed to ensure efficiency, consistent quality, and full component traceability.

For brushed motors, we operate fully automated rotor manufacturing lines combined with palletized assembly systems, enabling high productivity and reliable process control.

For brushless motors, a dedicated production area integrates rotor and stator manufacturing with semi-automated assembly systems and palletized automation solutions.

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This production line has been fully designed and built in-house, providing maximum flexibility and complete control over the production process.

FULLY AUTOMATIC MOTOR MANUFACTURING

Quality Assurance

The Quality Department is equipped with advanced inspection and testing systems to ensure dimensional accuracy, product conformity, and process control.

 

Two automated coordinate measuring machines (CMM) enable high-precision dimensional and geometric inspection of components.

 

Measurements are compared with technical drawings and specifications to verify compliance and ensure product accuracy. In addition to conformity checks, dimensional data is analyzed to evaluate the influence of process parameters on product performance, supporting continuous improvement in both product and manufacturing development.

Quality laboratory capabilities:

  • Automated CMMs
  • Optical measurement machine
  • Profile projector
  • Roundness tester
  • Roughness tester
  • Hardness tester
  • Dynamometer (dyno) test bench
  • Bar-to-bar tester
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